The Growing Challenge on Exposed Sites
Installing long-span roof sheets has always required careful handling — but on exposed sites, the challenge increases significantly.
Recently, several contractors have reported ongoing issues when working with large panels in windy conditions. Wind shear, in particular, can quickly turn a routine lift into a serious safety risk, especially when dealing with oversized materials at height.
As panel sizes continue to increase across modern roofing projects, these challenges are becoming more common — and more critical to solve.
When Manual Handling Isn’t Enough
One recent project highlighted these risks clearly.
The job involved installing 12-metre composite panels on a pitched roof in an exposed location. Almost immediately, the team began to encounter problems:
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Panels were catching the wind during lifting
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Operatives were struggling to maintain control
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Manual handling became increasingly unsafe
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Installation progress slowed significantly
With the crew stretched and conditions worsening, it became clear that a different approach was needed to keep the project moving safely.
The Solution: Controlled, Angled Lifting
To address the issue, the team introduced the Clad Boy CB5, equipped with angled lifting capability.
This setup made an immediate difference on-site.
By allowing panels to be lifted and positioned at the correct angle, the equipment helped to:
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Stabilise panels during lifting, even in gusty conditions
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Reduce the impact of wind shear
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Minimise manual handling requirements
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Improve overall control and precision during installation
Instead of fighting against the conditions, the team were able to work with greater control and confidence.
Safer Working at Height
One of the most significant improvements was in site safety.
With fewer operatives needed at the roof edge to guide and control panels, the overall risk level was reduced. The lifting process became more predictable, and strain on the installation team was significantly lowered.
This not only improved safety but also boosted efficiency allowing the project to get back on track without compromising standards.
Keeping Projects Moving
Challenges like this are becoming increasingly common as projects demand larger panels and faster installation times.
Having the right lifting solution in place can make the difference between delays and smooth progress, particularly on exposed sites or complex roof profiles.
Need Support on Your Next Project?
If you’re planning a project involving oversized panels, exposed conditions, or challenging roof designs, it’s worth considering how your lifting approach could impact both safety and efficiency.
Our team is always on hand to recommend the right solution to keep your project running smoothly contact hire@vaclifting.co.uk or call 0370 7417600.