When investing in invaluable equipment for your business, you want to maximise its performance and longevity. Vacuum lifters are indispensable across various industries that require the movement of heavy objects and materials, but they can only perform correctly if they are in excellent condition. Monitoring and inspecting your material handling solution is vital to ensure it is operational long-term. Dive into our blog to discover vacuum lifter servicing tips to ensure durability and functionality.
- What is a Vacuum Lifter?
- Uses of a Vacuum Lift Tool
- Why is Maintenance Important For Vacuum Lifting Tools?
- Top Tips for Vacuum Lifter Performance Optimisation
- Vacuum Lifter Maintenance FAQs
What is a Vacuum Lifter?
A vacuum lifter is a machine designed to lift objects using a suction tool. It uses low-pressure suctioning technology to lift and move heavy objects across a workspace. Vacuum lifters feature large suction pads at the end of a lifting tube that forms an attachment with an item. The suction power is strong enough to lift a heavy object safely without assisting equipment.
Uses of a Vacuum Lift Tool
A vacuum lifting device is an excellent addition to any workplace where the lifting and moving of heavy objects is frequent. They are invaluable equipment that offers a safe and efficient alternative to the manual handling of heavy objects.
Heavy lifting job roles can pose significant health risks, primarily if not carried out appropriately. Vacuum lifters are ideal for relieving your manual handling burden and can be used to move various objects, such as:
- Glass
- Metal plates
- Concrete paving slabs
- Pipes
- Plasterboards
- Plastic laminates
Vacuum Lifter Regulations
Vacuum lifters are covered by the Lifting Operations and Lifting Equipment Regulations 1998 (LOLER). These regulations place duties on individuals or businesses that own and operate lifting equipment. LOLER specifies that all lifting equipment operations must be properly planned by a competent person and carried out safely. LOLER also requires records to be kept of all thorough examinations with any detected defects reported to the owner of the equipment.
The Provision and Use of Work Equipment Regulations 1998 (PUWER) applies to vacuum lifters in a work environment. These regulations cover inspection and maintenance requirements designed to extend the vacuum lifter’s lifespan, such as checking the lifter is fit for purpose and suitably marked before use.
Why is Maintenance Important For Vacuum Lifting Tools?
Vacuum lifters only work if they can create and maintain a vacuum between their suction pads and the heavy object. Maintenance and servicing is therefore critical for the following reasons:
- Safety: Safety is the most crucial consideration for any business that involves lifting and moving heavy objects. If your vacuum lifter is not maintained correctly, the safety and well-being of your employees could be jeopardised.
- Efficiency: If your vacuum lifter is regularly maintained, it can work to its full potential. A functioning vacuum lifter will minimise downtime and maximise efficiency.
- Productivity: A well-maintained vacuum lifter can successfully complete more lifts, speeding up the process in your workspace and allowing operators to complete more tasks in less time, increasing profitability.
Top Tips for Vacuum Lifter Performance Optimisation
Although the specifics for each vacuum lifter’s maintenance will vary, every vacuum lifter should be inspected and maintained similarly to maximise performance and extend the vacuum lifter lifespan. Generally, maintenance should include the following steps:
Regular Inspections
At the start of each shift, your vacuum lifting machine should be visually inspected for any obvious signs of damage to all vacuum components. Inspect the suction pads for cracks or general wear and tear and conduct a vacuum check to ensure they work as desired. If not, replace them as necessary. Ensure all fasteners and bolts are secure and tight for safe operation.
Cleanliness
For optimal performance, keep the vacuum lifter clean and free of debris, dirt, or dust. The suction pads should also be cleaned regularly to remove any dirt or residue that may impact their ability to lift heavy objects.
Correct Storage
When not in use, the vacuum lifter should be stored in a clean, dry, and well-ventilated area. This will protect the lifter from exposure to extreme temperatures, moisture, and harsh environmental conditions. In some cases, your vacuum cleaner will come in a protective casing, so use this daily to prevent damage and keep it in good condition.
Battery Maintenance
If your vacuum lifter is battery-powered, you should take extra care to maintain the battery. Charge the battery according to the recommended charging cycle and avoid overcharging or undercharging. Inspect the battery regularly for signs of wear and tear and replace it if necessary.
Training
Boost operator awareness by ensuring all employees are adequately trained in the safe and proper use of the vacuum lifter. Operators should be trained to recognise signs of system malfunction, such as poor suction or unusual sounds. Regular training sessions can reinforce these skills, ensuring operators can effectively maintain a vacuum lifter for maximum performance.
Vacuum Lifter Maintenance FAQs
Are vacuum lifters safe?
As with any lifting equipment, the main hazard associated with vacuum lifting technology is displaced goods. Safety precautions must be followed when handling and lifting heavy loads.
Do I need training to operate a vacuum lifter?
Training is recommended for all employees to safely operate and maintain a vacuum lifter. When you purchase one of our vacuum lifters, we provide you with free training, either onsite or in our warehouse, to show you how to handle and maintain a vacuum cleaner safely to enhance performance.
Does my vacuum lifter need servicing?
To comply with LOLER regulations, inspect your vacuum lifter every six months. At 4 Cladding, we conduct routine maintenance inspections and offer servicing and repairs as part of our 12-month warranty packages.
Extend the Lifespan of Your Vacuum Lifter with 4 Cladding Services
The team at 4 Cladding are dedicated to doing everything in our power to make your vacuum lifter maintenance and servicing easy and convenient. We understand the importance of minimising downtime and maximising efficiency, so we are happy to help you maintain your lifter to boost its longevity. We can come to your site at a time convenient for you and schedule our tests and inspections between planned projects. Make your vacuum lifter a priority, and let us improve your workplace safety and productivity. Contact us today to learn more about our servicing and maintenance.